Infrastructure available at Rae Bareli Unit
Electronic Assembly-Versatility with Quality
At ITI Rae Bareli, the electronic assembly lines have been established in air-conditioned, dust-free world class assembly hangars (approx 15,000 sq.m. air-conditioned area). Each of these lines is multi-purpose and are well equipped for all types of P.C.B. assemblies, system assemblies, system wiring and system integration and system burn-in at elevated temperature (150 sq.m. area). We can make any type of PCB Assemblies, system assemblies/ Integration by developing dedicated Testers/software to meet the customer's specific needs.
Surface Mount Technology(SMT)
An exclusive facility dedicated to Surface Mount Technology (SMT) offers a total solution for a wide range of SMT production. We have two most modern zero defect SMT lines which are capable of handling complex and fine pitch components with great accuracy. The SMT lines are supported by latest and advanced BGA rework station. The manufacturing facility is also equipped with latest and accurate connector fixing machines which provide total solution for SMT art of work.
Pick & Place Europlacer
Pick & Place Machine |
FUJI, Japan |
EUROPLACER, France |
Speed |
94,000 cph |
54,000 cph |
Accuracy |
+/- 0.05 mm |
+/- 0.06 mm |
PCB Size (mm) |
50 x 50 to 457 x 356 |
60 x 60 to 460 x 500 |
PCB Thickness (mm) |
0.3 to 4.0 |
0.5 to 4.5 |
Component Size (mm) |
402 to 45 x 150 x 25.4 |
201 to 50 x 50 x 15 |
Feeder Capacity |
440 of 8 mm & 20 tray |
237 of 8 mm & 30 tray |
Min. Pitch |
Lead 0.3 mm, Ball 0.25 mm |
Lead 0.4 mm, Ball 0.3 mm |
Screen Printer |
DEK Horizen 2i |
DEK Horizen 2i |
Screen Size |
29 inches |
29 inches |
Accuracy |
0.3 mm pitch |
0.3 mm pitch |
Oven |
Vitronics Soltec |
Vitronics Soltec |
Heating Zone |
09 Top & 09 Bottom |
08 Top & 08 Bottom |
Cooling Zone |
03 |
02 |
In-Circuit Tester
The state of art In-Circuit Tester TS 128 from Teradyne, USA, is capable of highly reliable and accurate quality test for complex PCB assemblies. It can test upto 3840 test points on any size of PCB with facility of DSM programming and Boundary Scan. It provides excellent diagnostic accuracy because closed-loop, low-impedence driver remains accurate even under fault conditions. It has the highest-capacity in-circuit test solution available in the market.
Mechanical manufacturing infrastructure
Rae Bareli has modern mechanical manufacturing infrastructure consisting of latest CNC Punching, CNC Bending, Crimping and Pneumatic Riveting setup with conveyorised Powder Coating Line, Electroplating Plant and welding (MIG/ARC/GAS/SPOT) facilities, supported by Tool Room. We can produce a variety of items like Cabinet, Rack, pressed components, formed components, welded assemblies required for Telecom, Power, Automobile, Defence and other sectors
CNC Punch Press |
AMADA |
|
CNC Press Brake |
AMADA, Godrej |
Hydraulic Press Brakes |
LVD 300T & 400T |
|
Shearing Machine |
LVD & Boutilion |
Powder Coating |
Conveyorised Phosphating and Powder Coating Line |
|
Electroplating Facilities |
Zinc Plating and anodizing |
Injection Moulding Machines |
Billion, Arburg |
Powder Coating Line
Conveyorised Powder Coating Line
Powder coating booth with multi-cyclone recovery unit back to back
Type side cutout : 850 x 900 mm
Roll out mechanism for spray booths
Auto sieving, recycling & mixing unit
Electrically heated convection type curing oven